Disperse dye mixtures, their preparation and use

ABSTRACT

The present invention relates to dye mixtures containing at least one dye of formula (I) and at least either a dye of formula (II) and/or at least one dye of formula (III) where R 1 -R 15 , n, o, X and D 1 -D 3  are each as defined in claim  1 . These dye mixtures are useful for dyeing or printing hydrophobic materials in particular.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a national stage application (under 35 U.S.C. §371) of PCT/EP2012/000049, filed Jan. 7, 2012, which claims benefit of German application 10 2011 008 683.8, filed Jan. 15, 2011 which are both incorporated by reference.

The present invention relates to the field of disperse dyes for dyeing hydrophobic textile materials.

Disperse azo dyes in which the chromophore is linked to 2-oxoalkylketo groups are known and described for example in WO 2009/037215 A2, WO 2008/090042 A1, WO 2008/049758 A2, WO2005/056690 A1, as well as GB 909843 A and DE 26 12 742 A1. None of these documents describes dye mixtures. WO 95/20014 A1 discloses a dyeing process wherein dye mixtures can be used. Azo dyes with an —SO₂F group are concerned, and they can be used as dye mixtures or in admixture with dyes without an —SO₂F group. Possible candidates mentioned include azo dyes in which the chromophore is linked to 2-oxoalkylketo groups.

It has now been found that the hereinbelow defined mixtures of 2-oxoalkylketo-containing disperse azo dyes with further selected disperse azo dyes are distinctly superior to the individual dyes in respect of the wash and contact fastnesses and the sublimation fastness of dyeings on polyester and polyester-elastane materials.

The present invention provides dye mixtures containing at least one dye of formula (I)

-   where -   R¹ is hydrogen, (C₁-C₆)-alkyl, (C₁-C₄)-alkoxy, hydroxyl, halogen,     —NHCHO, —NHCO(C₁-C₆)-alkyl, —NHCO-aryl, —NHSO₂(C₁-C₆)-alkyl or     —NHSO₂-aryl, -   R² is hydrogen, halogen, (C₁-C₄)-alkoxy, (C₁-C₄)-alkyl or aryloxy, -   R³ is hydrogen, (C₁-C₆)-alkyl, substituted (C₁-C₆)-alkyl,     (C₃-C₄)-alkenyl or substituted (C₃-C₄)-alkenyl, especially benzyl,     butyl, 2-cyanoethyl or a moiety of formula —CHR⁴—C_(n)H₂,     —CHR⁶—COO—CHR⁷—CO—R⁵, or R² and R³ combine to form the moiety     —C*H(CH₃)CH₂C(CH₃)₂—, where the carbon atom marked * is attached to     the phenyl nucleus, -   R⁴ is hydrogen, (C₁-C₆)-alkyl or phenyl, -   R⁵ is (C₁-C₆)-alkyl or substituted (C₁-C₆)-alkyl, -   R⁶ is hydrogen or (C₁-C₆)-alkyl, -   R⁷ is hydrogen, (C₁-C₆)-alkyl or phenyl, and -   n is 0, 1, 2 or 3, -   and at least one dye of formula (II)

-   where -   R⁸ is hydrogen, (C₁-C₆)-alkyl, (C₁-C₄)-alkoxy, hydroxyl, halogen,     —NHCHO, —NHCO(C₁-C₆)-alkyl, —NHCO-aryl, —NHSO₂(C₁-C₆)-alkyl or     —NHSO₂-aryl, -   R⁹ is hydrogen, halogen, (C₁-C₄)-alkoxy, (C₁-C₄)-alkyl or aryloxy, -   R¹⁰ is hydrogen, (C₁-C₆)-alkyl, substituted (C₁-C₆)-alkyl,     (C₃-C₄)-alkenyl or substituted (C₃-C₄)-alkenyl, especially a moiety     of formula —CHR¹¹—C_(m)H_(2m)—(X)_(o)—R¹², or R⁹ and R¹⁰ combine to     form the moiety —C*H(CH₃)CH₂C(CH₃)₂—, where the carbon atom marked *     is attached to the phenyl nucleus, -   R¹¹ is hydrogen, (C₁-C₆)-alkyl or phenyl, -   R¹² is hydrogen, (C₁-C₆)-alkyl, substituted (C₁-C₆)-alkyl,     (C₃-C₄)-alkenyl or substituted (C₃-C₄)-alkenyl, -   X is —CO—O—, —O—CO—, —O—, —NH— or —S—, -   o is 0 or 1, -   m is 0, 1, 2 or 3, and -   D¹ and D² are the same or different and they each represent the     residue of a diazo component, -   and/or at least one dye of formula (III)

-   where -   R¹³ is hydrogen, cyano or carboxamido, -   R¹⁴ is methyl, ethyl or phenyl, -   R¹⁵ is optionally substituted (C₁-C₆)-alkyl or optionally     substituted oxygen-interrupted (C₂-C₆)-alkyl, and -   D³ represents the residue of a diazo component.

Residues D¹, D² and D³ of a diazo component are more particularly the moieties customary in the field of disperse dyes and known to one skilled in the art.

Preferably, D¹, D² and D³ each independently represent

-   a group of formula (IVa)

-   where -   T¹ and T² are each independently hydrogen, (C₁-C₆)-alkyl,     (C₁-C₄)-alkoxy, —SO₂(C₁-C₆)-alkyl, —SO₂-aryl, cyano, halogen or     nitro, or T¹ and T² combine to form the moiety —CONT¹⁴CO—, -   T¹⁴ hydrogen or (C₁-C₆)-alkyl, and -   T³ and T⁴ are each independently hydrogen, halogen, trifluoromethyl,     cyano, —SCN, —SO₂CH₃ or nitro, provided at least one of T¹, T², T³     and T⁴ is not hydrogen; -   or represent a group of formula (IVb)

-   where -   T⁵ and T^(5′) are each independently hydrogen or halogen, and -   T⁶ is hydrogen, —SO₂CH₃, —SCN, (C₁-C₄)-alkoxy, halogen or nitro,     provided at least one of T⁵, T⁵′ and T⁶ is not hydrogen; -   or represent a group of formula (IVc)

-   where T¹² is hydrogen or halogen; -   or represent a group of formula (IVd)

-   where -   T⁷ is nitro, —CHO, cyano, —COCH₃ or either a group of formula (IVda)

-   where T¹⁰ is hydrogen, halogen, nitro or cyano, or a group of     formula (IVdb)

-   where T¹⁵ is (C₁-C₆)-alkyl, -   T⁸ is hydrogen, (C₁-C₆-alkyl) or halogen, and -   T⁹ is nitro, cyano, —COCH₃ or COOT¹¹, where T¹¹ is (C₁-C₄)-alkyl; -   or represent a group of formula (IVe)

-   where T⁷ and T⁸ are each as defined above; -   or represent a group of formula (IVf)

-   where T¹³ is phenyl or —S—(C₁-C₄)-alkyl.

Alkyl groups may be straight-chain or branched in the context of the present invention. C₁-C₆-Alkyl is for example methyl, ethyl, n-propyl, i-propyl, n-butyl, i-butyl, tert-butyl, n-pentyl or n-hexyl. Analogous considerations apply to alkoxy groups, which are methoxy or ethoxy for example.

Substituents on C₁-C₆-alkyl groups can be monovalent hydrocarbyl radicals or cyano, thiocyanato, nitro, hydroxyl, alkoxy, carboxyl, sulfonic acid, carboxylic ester, carboxamide or amino groups as well as halogen atoms. Monovalent hydrocarbyl radicals include alkyl, cycloalkyl, aryl or heterocyclyl radicals.

(C₃-C₄)-Alkenyl groups are in particular allyl.

Substituents for (C₃-C₄)-alkenyl are for example halogen and phenyl.

Aryl is in particular phenyl or naphthyl. Aryloxy is in particular naphthyloxy or phenyloxy. Substituents for aryl or aryloxy are for example halogen, methyl, ethyl, hydroxyethyl, methoxy, ethoxy, hydroxyl, nitro and cyano.

—NHSO₂-Aryl is in particular phenylsulfonylamino.

Halogen is fluorine, chlorine, bromine or iodine, preferably chlorine or bromine.

R¹ is preferably hydrogen, methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl, methoxy, ethoxy, hydroxyl, chlorine, bromine, —NHCHO, —NHCO-methyl, —NHCO-phenyl, —NHSO₂-methyl or —NHSO₂-phenyl. Very particularly preferred R¹ radicals are hydrogen, —NHCO-methyl, methyl and hydroxyl.

R² is preferably hydrogen, chlorine, bromine, methoxy, ethoxy, methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl or phenoxy. Very particularly preferred R² radicals are hydrogen and methoxy.

R³ is preferably hydrogen, methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl, 2-cyanoethyl, vinyl, allyl, benzyl or a radical of formula —CHR⁴—C_(n)H₂, —CHR⁶—COO—CHR⁷—CO—R⁵. Very particularly preferred R³ radicals are hydrogen, benzyl, 2-cyanoethyl, methyl, ethyl, n-propyl, n-butyl and —C₂H₄—COO—CH₂—CO—CH₃.

R⁴ is preferably hydrogen, methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl or phenyl. Very particularly preferred R⁴ radicals are hydrogen and methyl.

R⁵ is preferably methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl or substituted (C₁-C₆)-alkyl, such as 2-cyanoethyl or cyanomethyl. Methyl is a very particularly preferred R⁵ radical.

R⁶ is preferably hydrogen, methyl or ethyl. Hydrogen is a very particularly preferred R⁶ radical.

R⁷ is preferably hydrogen, methyl, ethyl or phenyl. Very particularly preferred R⁷ radicals are hydrogen and methyl.

R⁸ is preferably hydrogen, methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl, methoxy, ethoxy, hydroxyl, chlorine, bromine, —NHCHO, —NHCO-methyl, —NHCO-phenyl, —NHSO₂-methyl or —NHSO₂-phenyl. Very particularly preferred R⁸ radicals are hydrogen, methyl, —NHCO-methyl and hydroxyl.

R⁹ is preferably hydrogen, chlorine, bromine, methoxy, ethoxy, methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl or phenoxy. Very particularly preferred R⁹ radicals are hydrogen, chlorine, methoxy and methyl.

R¹⁰ is preferably hydrogen, methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl, vinyl, allyl, benzyl or a radical of formula —CHR¹¹—C_(m)H_(2m)—(X)_(o)—R¹², where R¹¹, R¹², X, m and o are each as defined above. Very particularly preferred R¹⁰ radicals are hydrogen, methyl, ethyl, benzyl, —C_(x)H_(2x)—O—CH₃ where x=1 or 2, —C_(x)H_(2x)—COO—C₂H₅ where x=1 or 2, —C_(x)H_(2x)—COO—CH₃ where x=1 or 2, —C_(x)H_(2x)—OCO—C₂H₅ where x=1 or 2 and —C_(x)H_(2x)—OCO—CH₃ where x=1 or 2.

R¹¹ is preferably hydrogen, methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl or phenyl. Very particularly preferred R¹¹ radicals are hydrogen or methyl.

R¹² is preferably hydrogen, methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl, benzyl, vinyl, allyl, 2-(N-phthalimidoyl)ethyl, cyanomethyl, 2-cyanoethyl or radicals of formula —C_(q)H_(2q)—Y—C_(r)H_(2r)—(Z)_(o)—R¹³, where q is 1, 2, 3 or 4, r is 1, 2, 3 or 4, o is 0 or 1, Y is —CO—, —COO— or —OCO—, Z is —COO— or —COO— and R¹³ is (C₁-C₆)-alkyl, phenyl, halogen, cyano or heterocyclyl, especially N-phthalimidoyl. Very particularly preferred

-   R¹² radicals are methyl, ethyl, 2-(N-phthalimidoyl)ethyl,     cyanomethyl, 2-cyanoethyl, -   —C_(x)H_(2x)—OCO—CH₃ where x=1 or 2, —C_(x)H_(2x)—OCO—C₂H₅ where x=1     or 2, -   —C_(x)H_(2x)—COO—CH₃ where x=1 or 2, —C_(x)H_(2x)—COO—C₂H₅ where x=1     or 2, -   —C_(x)H_(2x)—OCO—C_(y)H_(2y)—(N-phthalimidoyl) where x and y are     each independently=1 or 2, more preferably x=1 and y=2, -   —C_(x)H_(2x)—COO—C_(y)H_(2y)—(N-phthalimidoyl) where x and y are     each independently=1 or 2, more preferably x=1 and y=2, -   —C_(x)H_(2x)—COO—C_(y)N_(2y)—OCO—CH_(2z)—C₆H₅ where x, y and z are     each independently=1 or 2, more preferably x, y and z are each 1.

X is preferably —CO—O—, —O—CO— or —O—.

R¹³ is preferably cyano.

R¹⁴ is preferably ethyl or more particularly methyl.

R¹⁵ is preferably methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl, 1-ethylpentyl, methoxymethyl, methoxyethyl, ethoxymethyl, ethoxyethyl, —C_(y)H_(2y)—COO—CH₂—CO—C₆H₅ where y=1, 2, 3 or 4 or —C_(y)H_(2y)—O—(C₁-C₄-alkyl) where y=1, 2, 3 or 4.

The index m is preferably 0 or 1.

The index n is preferably 0 or 1.

The index o is preferably 1.

It is particularly preferable for the dye mixtures according to the present invention to utilize compounds of formula I where

-   R¹ is hydrogen, —NHCO-methyl, methyl or hydroxyl, -   R² is hydrogen or methoxy, -   R³ is hydrogen, benzyl, 2-cyanoethyl, methyl, ethyl, n-propyl,     n-butyl or —C₂H₄—COO—CH₂—CO—CH₃, -   R⁴ is hydrogen or methyl, -   R⁵ is methyl, -   R⁶ is hydrogen, -   R⁷ is hydrogen or methyl, and -   n is 0 or 1.

It is particularly preferable for the dye mixtures according to the present invention to utilize compounds of formula II where

-   R⁸ is hydrogen, methyl, —NHCO-methyl or hydroxyl, -   R⁹ is hydrogen, chlorine, methoxy or methyl, -   R¹⁰ is hydrogen, methyl, ethyl, benzyl, —C_(x)H_(2x)—O—CH₃ where x=1     or 2, -   —C_(x)H_(2x)—COO—C₂H₅ where x=1 or 2, —C_(x)H_(2x)—COO—CH₃ where x=1     or 2, -   —C_(x)H_(2x)—OCO—C₂H₅ where x=1 or 2 and —C_(x)H_(2x)—OCO—CH₃ where     x=1 or 2, -   R¹¹ is hydrogen or methyl, -   R¹² is methyl, ethyl, 2-(N-phthalimidoyl)ethyl, cyanomethyl,     2-cyanoethyl, -   —C_(x)H_(2x)—OCO—CH₃ where x=1 or 2, —C_(x)H_(2x)—OCO—C₂H₅ where x=1     or 2, -   —C_(x)H_(2x)—COO—CH₃ where x=1 or 2, —C_(x)H_(2x)—COO—C₂H₆ where x=1     or 2, -   —C_(x)H_(2x)—OCO—C_(y)H_(2y)—(N-phthalimidoyl) where x and y are     each independently=1 or 2, more preferably x=1 and y=2, -   —C_(x)H_(2x)—COO—C_(y)H_(2y)—(N-phthalimidoyl) where x and y are     each independently=1 or 2, more preferably x=1 and y=2, -   —C_(x)H_(2x)—COO—C_(y)H_(2y)—OCO—C_(z)H_(2z)—C₆H₅ where x, y and z     are each independently=1 or 2, more preferably x, y and z is 1, -   X is —CO—O—, —O—CO— or —O—, and -   m is 0 or 1.

It is particularly preferable for the dye mixtures according to the present invention to utilize compounds of formula III where

-   R¹³ is cyano, -   R¹⁴ is ethyl or methyl, and -   R¹⁵ is methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl,     1-ethylpentyl, methoxymethyl, methoxyethyl, ethoxymethyl,     ethoxyethyl, —C_(y)H_(2y)—COO—CH₂—CO—C₆H₅ where y=1, 2, 3 or 4 or     —C_(y)H_(2y)—O—(C₁-C₄-alkyl) where y=1, 2, 3 or 4.

Preferred dye mixtures according to the present invention contain at least one dye of formula (I) where D¹ is a group of formula (IVa) in which

-   T¹ is nitro, -   T² is hydrogen or chlorine, -   T³ is hydrogen, chlorine, bromine, trifluoromethyl, cyano or nitro, -   T⁴ is hydrogen, chlorine, bromine, trifluoromethyl, cyano or nitro, -   R¹ is hydrogen, chlorine, methyl, acetylamino, propionylamino,     benzoylamino; methylsulfonylamino, ethylsulfonylamino or     phenylsulfonylamino, -   R² is hydrogen or chlorine, -   R³ is hydrogen, methyl, ethyl, propyl, butyl, benzyl, phenylethyl,     phenoxyethyl, methoxyethyl, cyanoethyl or allyl, -   R⁴, R⁶ and R⁷ are hydrogen, -   R⁵ is methyl, and -   n is 0 or 1.

Particularly preferred dye mixtures according to the present invention contain at least one dye of formula (I) where D¹ is a group of formula (IVa) in which

-   T¹ is nitro, -   T² is hydrogen or chlorine, -   T³ is hydrogen, chlorine, bromine, trifluoromethyl, cyano or nitro, -   T⁴ is hydrogen, chlorine, bromine, trifluoromethyl, cyano or nitro, -   R¹ is hydrogen, methyl or acetylamino, -   R² is hydrogen or chlorine, -   R³ is hydrogen, methyl, ethyl, n-butyl, benzyl, phenylethyl,     phenoxyethyl, cyanoethyl or allyl, -   R⁴, R⁶ and R⁷ are hydrogen, -   R⁵ is methyl, and -   n is 0.

Very particularly preferred dye mixtures according to the present invention contain at least one dye of formula (Ia)

-   where -   T² is hydrogen or chlorine, -   T³ is hydrogen, chlorine, bromine or cyano, -   T⁴ is hydrogen, chlorine, bromine, cyano, nitro or trifluoromethyl, -   R¹ is hydrogen, —NHCOCH₃ or —NHSO₂CH₃, and -   R² is hydrogen or —OCH₃.

Further preferred dye mixtures according to the present invention contain at least one dye of formula (IIa)

-   where -   R⁸ is hydrogen, (C₁-C₆)-alkyl, (C₁-C₄)-alkoxy, hydroxyl, halogen,     —NHCHO, —NHCO(C₁-C₆)-alkyl, —NHCO-aryl, —NHSO₂(C₁-C₆)-alkyl or     —NHSO₂-aryl, -   R⁹ is hydrogen, halogen, (C₁-C₄)-alkoxy, (C₁-C₄)-alkyl or phenoxy, -   R¹⁰ is hydrogen, (C₁-C₆)-alkyl, substituted (C₁-C₆)-alkyl,     (C₃-C₄)-alkenyl or substituted (C₃-C₄)-alkenyl, or R⁹ and R¹⁰     combine to form the moiety —C*H(CH₃)CH₂C(CH₃)₂—, where the carbon     atom marked * is attached to the phenyl nucleus, -   R¹¹ is hydrogen, (C₁-C₆)-alkyl or phenyl, -   R¹² is hydrogen, (C₁-C₆)-alkyl, substituted (C₁-C₆)-alkyl,     (C₃-C₄)-alkenyl or substituted (C₃-C₄)-alkenyl, -   m is 0, 1, 2 or 3, and where -   D⁴ is a group of formula (IVa) -   and/or a dye of formula (IIIa)

-   where -   R¹³ is hydrogen, cyano or carboxamido, -   R¹⁴ is methyl, ethyl or phenyl, -   R¹⁵ is optionally substituted (C₁-C₆)-alkyl or optionally     substituted oxygen-interrupted (C₂-C₆)-alkyl, and -   D⁵ is a group of formula (IVa).

Further very preferable dye mixtures according to the present invention contain at least one dye of formula (IIb)

-   where -   R⁸ is hydrogen, (C₁-C₆)-alkyl, (C₁-C₄)-alkoxy, hydroxyl, halogen,     —NHCHO, —NHCO(C₁-C₆)-alkyl, —NHCO-aryl, —NHSO₂(C₁-C₆)-alkyl or     —NHSO₂-aryl, -   R⁹ is hydrogen, halogen, (C₁-C₄)-alkoxy, (C₁-C₄)-alkyl or phenoxy, -   R¹⁰ is hydrogen, (C₁-C₆)-alkyl, substituted (C₁-C₆)-alkyl,     (C₃-C₄)-alkenyl or substituted (C₃-C₄)-alkenyl, or R⁹ and R¹⁰     combine to form the moiety —C*H(CH₃)CH₂C(CH₃)₂—, where the carbon     atom marked * is attached to the phenyl nucleus, -   R¹¹ is hydrogen, (C₁-C₆)-alkyl or phenyl, -   R¹² is hydrogen, (C₁-C₆)-alkyl, substituted (C₁-C₆)-alkyl,     (C₃-C₄)-alkenyl or substituted (C₃-C₄)-alkenyl, -   m is 0, 1, 2 or 3, and -   D⁶ is a group of formula (IVa), where T¹ is nitro; -   and/or a dye of formula (IIIb)

-   where -   R¹³ is hydrogen, cyano or carboxamido, -   R¹⁴ is methyl, ethyl or phenyl, -   R¹⁵ is optionally substituted (C₁-C₆)-alkyl or optionally     substituted oxygen-interrupted (C₂-C₆)-alkyl, and -   D⁷ is a group of formula (IVa), where T¹ is nitro or —OCH₃.

Further very particularly preferred dye mixtures according to the present invention contain at least one dye of formula IIc

-   where -   R⁸ is hydrogen, methyl, methoxy, ethoxy, hydroxyl, chlorine,     bromine, —NHCOCH₃ or —NHCOCH₂CH₃, -   R⁹ is hydrogen, methyl, —OCH₃, —OCH₂CH₃, chlorine or bromine, -   R¹⁰ is hydrogen, (C₁-C₆)-alkyl or substituted (C₁-C₆)-alkyl, -   R¹¹ is hydrogen, methyl or phenyl, -   R¹² is hydrogen, (C₁-C₆)-alkyl or substituted (C₁-C₆)-alkyl, -   m is 0, 1, 2 or 3, and -   D⁸ is a group of formula (IVa), where -   T¹ is nitro, -   T² is hydrogen, -   T³ is hydrogen, chlorine, bromine, nitro, cyano or hydroxyl, and -   T⁴ is hydrogen, chlorine, bromine, nitro or cyano; -   and/or a dye of formula (IIIc)

-   where -   R¹³ is hydrogen, cyano or carboxamido, -   R¹⁴ is methyl, ethyl or phenyl, -   R¹⁵ is optionally substituted (C₁-C₆)-alkyl, and -   D⁹ is a group of formula (IVa), where -   T¹ is nitro or —OCH₃, -   T² is hydrogen, -   T³ is hydrogen, chlorine, bromine, nitro or cyano or hydroxyl, and -   T⁴ is hydrogen, chlorine, bromine, nitro or cyano.

Particularly preferred dye mixtures according to the present invention contain at least one dye of formula (Ib)

-   where -   T³ is hydrogen, chlorine, bromine or cyano, -   T⁴ is cyano or nitro, -   R¹ is hydrogen or —NHCOCH₃, and -   R² is hydrogen or —OCH₃; -   and also at least one dye of formula IId

-   where -   R⁸ is hydrogen, —NHCOCH₃ or —NHCOCH₂CH₃, -   R⁹ is hydrogen, —OCH₃ or —OCH₂CH₅, -   R¹⁰ is hydrogen, (C₁-C₆)-alkyl or substituted (C₁-C₆)-alkyl, -   R¹² is hydrogen, (C₁-C₆)-alkyl or substituted (C₁-C₆)-alkyl, -   and where -   T³ is hydrogen, chlorine, bromine, nitro, cyano or hydroxyl, and -   T⁴ is hydrogen, chlorine, bromine, nitro or cyano.

The dye mixtures according to the present invention contain the dyes of formula (I) in admixture with (II) or (Ill) more particularly in amounts each from 1% to 99% by weight, more preferably in amounts of in each case from 20% to 80% by weight. Very particularly preferred dye mixtures according to the present invention contain dyes of formula (I) in amounts from 30% to 60% by weight and dyes of formula (II) or (III) in amounts from 40% to 70% by weight. This also applies mutatis mutandis to mixtures containing dyes of formulae Ia, Ib or Ic or of formulae IIa, IIb, IIc or IId or of formulae IIIa, IIIb or IIIc, respectively.

Suitable mixing ratios for dye of formula (I):dye of formula (II) or of formula (III) are in the range from 90:10 to 10:90, more particularly 90:10, 80:20, 75:25, 70:30, 60:40, 55:45, 50:50, 45:55, 40:60, 30:70, 25:75, 20:80 and 10:90. This again also applies mutatis mutandis to mixtures containing dyes of formulae Ia, Ib or Ic or of formulae IIa, IIb, IIc or IId or of formulae IIIa, IIIb or IIIc, respectively.

The dye mixtures according to the present invention are obtainable by mechanically mixing the dyes of formula (I) with dyes of formulae (II) or (III). The amounts are more particularly chosen so as to produce mixtures having the desired compositions.

The dyes of formula (I) are known and are described for example in WO2008/049758.

The dye mixtures according to the present invention are outstandingly useful for dyeing and printing hydrophobic materials in that the dyeings and prints obtained are notable for level shades and high service fastnesses. Deserving of particular mention are outstanding wash and contact fastnesses and also good sublimation fastnesses, especially on polyester and polyester-elastane materials.

The present invention thus also provides for the use of the dye mixtures of the present invention for dyeing and printing hydrophobic materials, i.e., processes for dyeing or printing such materials in a conventional manner wherein a dye mixture according to the present invention is used as a colorant.

The hydrophobic materials mentioned can be of synthetic or semisynthetic origin. Examples include secondary cellulose acetate, cellulose triacetate, polyamides, polylactides and more particularly high molecular weight polyesters. Materials composed of high molecular weight polyester are more particularly those based on polyethylene terephthalates or polytrimethylene terephthalates. Blend fabrics and blend fibers such as for example polyester-cotton or polyester-elastane are also possible. The hydrophobic synthetic materials can be present in the form of self-supporting film/sheeting or fabric- or thread-shaped bodies and may for example have been processed into yarns or woven or knitted textile fabrics. Preference is given to fibrous textile materials, which may also be present in the form of microfibers for example.

The dyeing in accordance with the use provided by the present invention can be effected in a conventional manner, preferably from an aqueous dispersion, if appropriate in the presence of carriers, at between 80 to about 110° C. by the exhaust process or in a dyeing autoclave at 110 to 140° C. by the HT process, and also by the so-called thermofix process, in which the fabric is padded with the dyeing liquor and subsequently fixed/set at about 180 to 230° C.

Printing of the materials mentioned can be carried out in a manner known per se by incorporating the dye mixtures of the present invention in a print paste and treating the fabric printed therewith at temperatures between 180 to 230° C. with HT steam, high-pressure steam or dry heat, if appropriate in the presence of a carrier, to fix the dye.

The dye mixtures of the present invention shall be in a very fine state of subdivision when they are used in dyeing liquors, padded liquors or print pastes.

The dyes are converted into the fine state of subdivision in a conventional manner by slurrying them together with dispersants in a liquid medium, preferably water, and subjecting the mixture to the action of shearing forces to mechanically comminute the originally present dye particles to such an extent that an optimal specific surface area is achieved and sedimentation of the dye is minimized. This is accomplished in suitable mills, such as ball or sand mills. The particle size of the dyes is generally between 0.5 and 5 μm, and preferably equal to about 1 μm.

The dispersants used in the milling operation can be nonionic or anionic. Nonionic dispersants are for example reaction products of alkylene oxides, for example ethylene oxide or propylene oxide, with alkylatable compounds, for example fatty alcohols, fatty amines, fatty acids, phenols, alkylphenols and carboxamides. Anionic dispersants are for example lignosulfonates, alkyl- or alkylarylsulfonates or alkylaryl polyglycol ether sulfates.

The dye preparations thus obtained shall be pourable for most applications. Accordingly, the dye and dispersant content is limited in these cases. In general, the dispersions are adjusted to a dye content of up to 50 percent by weight and a dispersant content of up to about 25 percent by weight. For economic reasons, dye contents are in most cases not below 15 percent by weight.

The dispersions may also contain still further auxiliaries, for example those which act as an oxidizing agent, for example sodium m-nitrobenzenesulfonate, or fungicidal agents, for example sodium o-phenylphenoxide and sodium pentachlorophenoxide, and particularly so-called “acid donors”, examples being butyrolactone, monochloroacetamide, sodium chloroacetate, sodium dichloroacetate, the sodium salt of 3-chloropropionic acid, monosulfate esters such as lauryl sulfate for example, and also sulfuric esters of ethoxylated and propoxylated alcohols, for example butylglycol sulfate.

The dye dispersions thus obtained are very advantageous for making up dyeing liquors and print pastes.

There are certain fields of use where powder formulations are preferred. These powders contain the dye, dispersants and other auxiliaries, for example wetting, oxidizing, preserving and dustproofing agents and the abovementioned “acid donors”.

A preferred method of making pulverulent dye preparations consists in stripping the above-described liquid dye dispersions of their liquid, for example by vacuum drying, freeze drying, by drying on drum dryers, but preferably by spray drying.

The dyeing liquors are made by diluting the requisite amounts of the above-described dye formulations with the dyeing medium, preferably water, such that an appropriate liquor ratio of, for example, 1:5 to 1:50 is obtained for dyeing. In addition, it is generally customary to add further dyeing auxiliaries, such as dispersing, wetting and fixing auxiliaries, to the liquors. Organic and inorganic acids such as acetic acid, succinic acid, boric acid or phosphoric acid are added to set a pH in the range from 4 to 5, preferably 4.5. It is advantageous to buffer the pH setting and to add a sufficient amount of a buffering system. The acetic acid/sodium acetate system is an example of an advantageous buffering system.

To use the dye mixture in textile printing, the requisite amounts of the abovementioned dye formulations are kneaded in a conventional manner together with thickeners, for example alkali metal alginates or the like, and optionally further additives, for example fixation accelerants, wetting agents and oxidizing agents, to give print pastes.

The present invention also provides inks for digital textile printing by the ink jet process, said inks containing a dye mixture according to the present invention.

The inks of the present invention are preferably aqueous and contain dye mixtures of the present invention in amounts ranging for example from 0.1% to 50% by weight, preferably in amounts ranging from 1% to 30% by weight and more preferably in amounts ranging from 1% to 15% by weight based on the total weight of the ink.

They further contain more particularly from 0.1% to 20% by weight of a dispersant. Suitable dispersants are known to a person skilled in the art, are commercially available and include for example sulfonated or sulfomethylated lignins, condensation products of aromatic sulfonic acids and formaldehyde, condensation products of optionally substituted phenol and formaldehyde, polyacrylates and corresponding copolymers, modified polyurethanes and reaction products of alkylene oxides with alkylatable compounds, for example fatty alcohols, fatty amines, fatty acids, carboxamides and optionally substituted phenols.

The inks according to the present invention may further contain the customary additives, for example viscosity moderators to set viscosities in the range from 1.5 to 40.0 mPas in the temperature range from 20 to 50° C. Preferred inks have a viscosity in the range from 1.5 to 20 mPas and particularly preferred inks have a viscosity in the range from 1.5 to 15 mPas.

Suitable viscosity moderators are rheological additives, for example polyvinyl caprolactam, polyvinylpyrrolidone and also their copolymers, polyetherpolyol, associative thickeners, polyurea, sodium alginates, modified galactomannans, polyetherurea, polyurethane and nonionic cellulose ethers.

By way of further additions, the inks according to the present invention may contain surface-active substances to set surface tensions in the range from 20 to 65 mN/m, which are adapted as appropriate depending on the process used (thermal or piezo technology).

Suitable surface-active substances are for example surfactants of any kind, preferably nonionic surfactants, butyldiglycol and 1,2-hexanediol.

The inks may further contain customary additions, for example substances to inhibit fungal and bacterial growth in amounts from 0.01% to 1% by weight based on the total weight of the ink.

The inks according to the present invention are obtainable in a conventional manner by mixing the components in water.

The examples which follow serve to elucidate the invention without being restricted to these examples. Parts and percentages are by weight, unless otherwise stated. Parts by weight relate to parts by volume like the kilogram relates to the liter.

EXAMPLE 1

a) 50 parts of the dye (I-1)

are mechanically mixed with 50 parts of the dye (II-1)

Then, the mixture is ground as a 40% aqueous suspension with 100 parts of a high temperature stable dispersant until the particle size (diameter) has reached the size magnitude of 0.1-5 micrometers.

This dispersion is standardized to a solid product containing 25% of the dye mixture and 70% dispersant, by adding 99.7 parts of a “cutting agent” and by drying in a spray dryer either in powder form.

b) 2 g of the dye mixture obtained as per a) are dispersed in 100 ml of water at 40-50° C. A dyebath is prepared from 11.5 ml of this aqueous dispersion, 57.5 ml of deionized water and 1.2 ml of buffering solution (pH 4.5) and entered with a 5 g piece of polyester. The dyebath is heated to 130° C. and maintained at 130° C. for 45 minutes in a Werner Mathis high temperature dyeing machine. After rinsing with water and reduction clearing, the polyester material has a ruby red hue having excellent wash fastnesses. A particularly interesting property of this mixture is the outstanding wash and contact fastness and the good sublimation fastness on polyester and polyester microfiber.

Example 1 is repeated in similar fashion to obtain the dye mixtures of examples 2 to 20 according to the invention and use them for dyeing polyester. The table which follows indicates the fraction of the respective dye in % by weight based on the total dye content. The indicated mixtures produce red dyeings having outstanding wash and contact fastnesses and also good sublimation fastness.

Example Dye  2  3  4  5  6  7  8  9  10  11  12  13  14  15  16   17   18   19   20 

45 40 50 50 70 75 30 60 30 30  I-1

60 50 70 40 30 40 50 35 60  I-2

55 40 40 50 60 II-1

50 30 70 II-2

60 50 II-3

50 60 II-4

30 II-5

25 70 20 II-6

70 65 II-7  

  40 30 20 II-8

Further dye mixtures according to the present invention may contain the dyes of examples 21 to 29 and also be used for dyeing polyester. The table which follows indicates the fraction of the respective dye in % by weight based on the total dye content. The indicated mixtures produce red dyeings having outstanding wash and contact fastnesses and also good sublimation fastness.

Example Dye 21 22 23 24 25 26 27 28 29

40 50 70  I-3 

60 30 40  I-4 

30 30 30  I-5 

60 30 70 II-9 

50 60 70 II-10

40 70 70 II-11

Further dye mixtures according to the present invention may contain the dyes of examples 30 to 49 and also be used for dyeing polyester. The table which follows indicates the fraction of the respective dye in % by weight based on the total dye content. The indicated mixtures produce blue dyeings having outstanding wash and contact fastnesses and also good sublimation fastness.

Example Dye 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

40 70 60 50 30 45 55 30 50 70 65 60  I-6 

60 45 60 60 60  I-7 

20 50 40 60  I-8 

60 40 II-12

30 II-13

40 20 II-14

50 20 II-15

40 II-16

30 50 II-17

30 II-18

25 40 20 II-19

35 II-20

50 40 II-21

70 II-22

45 40 II-23

55 II-24

30 60 II-25

In addition to those already mentioned, the dye mixtures according to the present invention may contain the dyes of examples 50 to 69 and also be used for dyeing polyester. The table which follows indicates the fraction of the respective dye in % by weight based on the total dye content. The indicated mixtures produce blue dyeings having outstanding wash and contact fastnesses and also good sublimation fastness.

Example Dye 50 51 52 53 54 55 56  57  58  59  60  61  62  63  64  65  66  67  68  69 

80 50 60 55 30 70 40 35 55  I-6

45 70 50 60 50 65 40  I-7

40  I-8

20 30 35 III-1

50 50 III-2 40

III-3

45 60 III-4

70 III-5

30 40 III-6

60 60 III-7

65 III-8

45 50 III-9

Further dye mixtures according to the present invention contain the dyes of examples 70 to 89 and may be used for dyeing polyester. The table which follows indicates the fraction of the respective dye in % by weight based on the total dye content. The indicated mixtures produce dyeings having outstanding wash and contact fastnesses and also good sublimation fastness.

Examples Dye 70 71 72 73 74 75 76 77 78 79 80 81 82  83  84  85  86  87  88  89 

60 70 50 50  I-6 

60 70 50 50 60  I-9 

60 70  I-10

60 70  I-12

60 50  I-13

60  I-14

60  I-15

60  I-16

60  I-17

60  I-18

60 50  I-19

40 20 40 40 40 30 25  II-9 

40 20 40 25  II-10

40 40 30 50  II-12

40 40 30 30 50 III-1 

EXAMPLE 90

A textile fabric consisting of polyester is pad-mangled with a liquor consisting of 50 g/l of an 8% sodium alginate solution, 100 g/l of an 8-12% carob flour ether solution and g/l of monosodium phosphate in water and then dried. The wet pickup is 70%. The textile thus pretreated is printed with an aqueous ink prepared in accordance with the procedure described above and containing

3.5% of the dye of example 1,

2.5% of Disperbyk 190 dispersant,

30% of 1,5-pentanediol,

5% of diethylene glycol monomethyl ether,

0.01% of Mergal K9N biocide and

58.99% of water

using a drop-on-demand (piezo) inkjet print head. The print is fully dried. Fixing is effected by means of superheated steam at 175° C. for 7 minutes. The print is subsequently subjected to an alkaline reduction clear, rinsed warm and then dried. 

What is claimed is:
 1. A dye mixture comprises a dye of the formula (I-1) and (II-1)


2. The dye mixture as claimed in claim 1, further containing at least one dye of formula (III)

where R¹³ is hydrogen, cyano or carboxamido, R¹⁴ is methyl, ethyl or phenyl, R¹⁵ is optionally substituted (C₁-C₆)-alkyl or optionally substituted oxygen-interrupted (C₂-C₆)-alkyl, and D³ represents the residue of a diazo component.
 3. The dye mixture as claimed in claim 2, where R¹³ is cyano, R¹⁴ is ethyl or methyl, and R¹⁵ is methyl, ethyl, n-propyl, sec-propyl, n-butyl, sec-butyl, 1-ethylpentyl, methoxymethyl, methoxyethyl, ethoxymethyl, ethoxyethyl, —C_(y)H_(2y)—COO—CH₂—CO—C₆H₅ where y=1, 2, 3 or 4 or —C_(y*)H_(2y*-)O—(C₁-C₄-alkyl) where y*=1, 2, 3 or
 4. 4. The dye mixture as claimed in claim 1, further containing at least one dye of formula (IIIa)

where R¹³ is hydrogen, cyano or carboxamido, R¹⁴ is methyl, ethyl or phenyl, R¹⁵ is optionally substituted (C₁-C₆)-alkyl or optionally substituted oxygen-interrupted (C₂-C₆)-alkyl, and D⁵ is a group of formula (IVa)

where T¹ and T² are each independently hydrogen, (C₁-C₆)-alkyl, (C₁-C₄)-alkoxy, —SO₂(C₁-C₆)-alkyl, —SO₂-aryl, cyano, halogen or nitro, or T¹ and T² combine to form the moiety —CONT¹⁴CO—, T¹⁴ is hydrogen or (C₁-C₆)-alkyl, and T³ and T⁴ are each independently hydrogen, halogen, trifluoromethyl, cyano, —SCN, —SO₂CH₃ or nitro, provided at least one of T¹, T², T³ and T⁴ is not hydrogen.
 5. The dye mixture as claimed in claim 1, further containing at least one dye of formula (IIIb)

where R¹³ is hydrogen, cyano or carboxamido, R¹⁴ is methyl, ethyl or phenyl, R¹⁵ is optionally substituted (C₁-C₆)-alkyl or optionally substituted oxygen-interrupted (C₂-C₆)-alkyl, and D⁷ is a group of formula (IVa),

where T¹ is nitro or —OCH₃, T² are each independently hydrogen, (C₁-C₆)-alkyl, (C₁-C₄)-alkoxy, —SO₂(C₁-C₆)-alkyl, —SO₂-aryl, cyano, halogen or nitro, and T³ and T⁴ are each independently hydrogen, halogen, trifluoromethyl, cyano, —SCN, —SO₂CH₃ or nitro.
 6. The dye mixture as claimed in claim 1, further containing at least one dye of formula (IIIc)

where R¹³ is hydrogen, cyano or carboxamido, R¹⁴ is methyl, ethyl or phenyl, R¹⁵ is optionally substituted (C₁-C₆)-alkyl, and D⁹ is a group of formula (IVa),

where T¹ is nitro or —OCH₃, T² is hydrogen, T³ is hydrogen, chlorine, bromine, nitro or cyano or hydroxyl, and T⁴ is hydrogen, chlorine, bromine, nitro or cyano.
 7. A process for dyeing and printing a hydrophobic material which comprises utilizing the dye mixture as claimed in claim 1 with the material.
 8. An ink for digital textile printing by the ink jet process, comprising the dye mixture as claimed in claim
 1. 